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Bolong aerobic composting machine core technology and analysis

2024-11-06

The continuous development of the farming industry has injected vitality into the economy, but it has also brought some thorny problems for farmers, such as livestock and poultry manure treatment. As we all know, livestock and poultry manure is a valuable natural resource, but if it is not handled properly, not only can’t bring additional income for farmers, but also irreversible impact on the natural environment and the health of livestock and poultry. Bolong has designed and developed high temperature aerobic composting machine for the harmless treatment of livestock and poultry manure, and the core technology of Bolong high temperature aerobic good quality industrial composting machine will be analyzed and discussed in this paper.

 

Bolong high temperature aerobic factory direct sales industrial composting machine operation principle: the equipment follows the principle of aerobic microorganisms aerobic fermentation, so that microorganisms use the organic matter and protein in livestock and poultry manure and livestock and poultry carcasses, reproduce in large quantities at a certain temperature and humidity and oxygen concentration and decompose the organic fertilizer. It is a continuous process, every day can be put into the waste to be transformed, after an average of seven days, livestock and poultry manure and livestock and poultry carcasses and other waste materials will be converted into high-quality organic fertilizer. After understanding the principle of the equipment let us together to analyze and discuss the core technology of the equipment.

 

1. Cascading ratchet

 

Bolong exclusively designed the “cascading ratchet”, which can ensure the smooth operation of the advanced technology industrial composting machine to a large extent, and avoid a series of problems brought by the raw material dark lines in case of emergence. Adopting high strength welding process, the cascade structure ratchet looks like a one-piece ratchet, which reduces the difficulty of maintaining the ratchet and shortens the installation period of the livestock and poultry waste harmless treatment equipment.

 

 

2. Heat exchange deodorizing device

 

Bolong has specially developed and designed the heat exchange deodorization device for the composting machine, when the gas passes through the device, it will be condensed quickly to further reduce the emission, meanwhile, the heat will be recovered and re-entered into the tank for recycling, which reduces the energy consumption. Heat recycling in the fermentation tank avoids the waste of electrical energy of continuous heating by the heating fan, which is energy-saving and environmentally friendly; the liquid organic fertilizer produced by the deodorization system can be directly returned to the field for use.

 

3. Feeding and opening device

 

The feeding opening device of Bolong fermentation pipe has a double-sided door, which is controlled by a mechanical drive mechanism to open and close the feeding door. After pouring raw materials, the hopper rises away from the control lever, the wire rope is released, and the feeding door plate is closed by its own weight, thus reducing the running labor cost, shortening the feeding time, being durable and prolonging the service life, and greatly improving the working efficiency.

 

 

4. Synchronization device for pushing arm operation

 

The patent of Bolong farm customized composting machine ensures the synchronization of cylinder and safety of push arm operation, reduces the use of proximity switches and maintenance, simplifies the complexity, high reliability, reduces the wear and tear of the push arm sleeve, prolongs the service life of the push arm, and improves the efficiency of the equipment.

 

5. Double-vertebral cyclone dust removal and sewage disposal device

 

At present, the heating system of the commonly used livestock and poultry waste harmless treatment equipment is set up with a high power motor and fan, which causes the increase of fermentation cost and does not have the effect of energy saving and environmental protection. Bolong advanced technology poultry composting machine adopts the advanced cyclone heat exchange and sewage removal principle, which recycles the heat energy of the fermentation of livestock and poultry waste harmless treatment equipment, avoids the secondary pollution of the air, reduces the energy consumption, extends the service life, and improves the working efficiency.

 

6. New device to open the door for falling material

 

 

At present, the livestock and poultry waste harmless treatment equipment to open the door more manual mechanical design scheme, this design system needs to have a person to take care of or increase the necessary image apparatus, which increases the cost of the equipment and operating labor costs. The patent of Bolong economical and energy-efficient industrial composting machine scientifically utilizes reaction force and pre-stress, so that the feeding door will not produce strong impact, and will close by itself, reducing the running cost, reducing the cost of equipment, shortening the feeding time, saving energy, extending the service life, and improving the working efficiency.

 

7. Application of broken bridge heat insulation technology

 

In addition to choosing the special material with extremely low thermal conductivity as the filling insulation material between the inner and outer walls, Bolong outstanding advantages poultry composting machine also creatively draws on the new technology outside the industry, and carries out the additional thermal insulation design of the tank body with Bolong characteristics, which further reduces the heat conduction between the inner and outer walls.

 

The safe and reliable industrial composting machine developed by Bolong has gathered a lot of core technologies and patents, which can help farmers to realize harmless treatment of livestock and poultry wastes and bring considerable profits at the same time. If there is any aspect of the high production standards poultry composting machine that you want to know or don’t understand, please feel free to contact us, we have a professional technical team ready to serve you!

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